We are
very proud to be able to say that we are now bean
to bar chocolate makers. This means we receive
fermented
and dried beans, which we roast, clean and grind
into chocolate. We are still developing this page
but
we would like to briefly introduce you to our
process.
After
sorting the beans, we roast them in our traditional
Spanish, ball roaster. Temperatures and times vary
depending on the type of bean.
Once we
have the beans roasted, we proceed to crack the
beans and remove the husks.
We then
take these nibs and slowly pour them into an
antique stone grinder. We then add sugar, sometimes
vanilla, and grind it for several days, depending
on the flavors and textures we would like to
achieve.
After we
pull the chocolate of the grinder and it has "aged"
for a certain period of time, we proceed to temper
it and mold it. It is at this time when we add
additional ingredients to create some of the Escazu
bars.
Once the
bars have cooled, we proceed to hand wrap them, box
and ship them.
This
process occurs over the course of several days and
while our batches are not as small as they used to
be, they are still pretty small. We make the
chocolate ahead of time, but the bars are
frequently made to order. We hope you learned a bit
more about the chocolate making process. Soon, you
will be able to experience part of the process
first hand from our grinder window at our
factory/shop.